Disassembly for Cab Removal
drain coolant
unbolt reservoir
remove valve cover
loosen head
drain engine oil
cab top off
- two front bolts
- bungee
lever boot off
floor panel
fuel valve
cables under cab
- camper
- battery
- radio ground and power
- front feed
- disconnect solar from camper
generator cable
turn signal harness
side lights wire
trans temp wire
rear lights wire
fuel pump power
oil pressure line
speedo cable
water temp
horn wire
remove horn
coil wire
plug wires
distributor
stuff distributor hole
heater hoses
fuel line
coolant reservoir x 2
radiator
- coolant hoses x 2
- top mount
- bottom mount x 2
air intake from carb
breather hose
choke cable
accelerator linkage
carb
stuff intake
hand throttle
- block
- linkage
hydraulic system - note hoses on valve
reverse light switch (on trans)
disconnect solenoid
tie rod at pitman arm
steering wheel
foot carpet
foot plates
steering box
depress pedals
bleed front wheel
shift levers
unbolt cab (6 bolts)
lift cab off
Disconnection for Engine Removal
vacuum line
exhaust
front engine mount
unbolt from bell housing
support transmission
watch fan clearance
bell housing to engine tin
starter
lift engine
Remove From Engine
coolant pipes
power steering pump
fuel pump block off
clutch
Specific Items to Have on Hand
5 gal buckets with lids x 2
tie rod puller
c-clamp
steering wheel puller
ratchet straps
allen key sockets
jack stands
big ratchet strap
coolant
oil - non-synthetic
power steering fluid
brake fluid
zip strips
rags
paper towel
gloves
- leather
- latex
straps (lifting)
come-along
big torque wrench
snipe bar
exhaust hose
anti-seize
lubriplate
lunch
water
beer
wiring diagram
grease gun
baggies
marker
Reassembly
"proceed visa-versa"
engine in
hydraulic pump on
starter on
check brake fluid level
depress pedals
bleed front wheel
adjust levers
lift cab on
insert 6 bolts
steering box
- make sure adjusting washers & nut are on locating arm
- insert arm in hole
- insert big bolt
- place foot plates before adjusting steering box angle
- adjust angle
- torque & pin big nut
tie rod
foot carpet
steering wheel *use anti-seize
reconnect solenoid
reverse light switch (on trans)
route hydraulic lines
hand throttle
- block
- linkage
carb
accelerator linkage
choke cable
breather hose
air intake to carb
radiator
- coolant hoses x 2
- top mount
- bottom mount x2
coolant reservoir x 2
fuel lines
heater hoses
distributor
plug wires
coil wire
horn
horn wire
water temp
speedo cable
oil pressure line
fuel pump power
rear lights wire
trans temp wire
side lights wire
turn signal harness
generator cable
cables under cab
- camper
- battery
- radio ground & power
- front feed
- connect solar cable to camper
floor panel
lever boot
cab top on
- two front bolts
- bungee
- four canvas screws
heater duct
co-driver seat
tunnel
winch control cable
dog house cover
fire extinguisher
exhaust bolt